Hi everyone,
I have made about 30 masks so far for my sister, a nurse practitioner, and her colleagues.
She asked if I could modify the mask to add a pipe cleaner along the top. Pipe cleaners are easy to bend into shape so that you can adjust the mask for a better fit.
I adjusted the Deaconess face mask pattern to allow for a pipe cleaner casing. I also slightly enlarged the pattern. This larger face mask will still fit smaller faces. If you are using elastic, just add a large safety pin to attach the elastic straps to each other around the back of the head. I’m running out of elastic so I made fabric ties instead, which allow you to adapt the mask to fit different sizes of faces easily.
I made a Star Trek themed face mask for my husband with the pipe cleaner casing and fabric ties. It fits over his larger face with a full beard and mustache nicely.

Star Trek themed homemade mask with pipe cleaner
I put the Star Trek mask on my Tula Pink cat, pattern by Funky Friends Factory.
You can sort of see the shaping along the nose, provided by the pipe cleaner.

Star Trek themed homemade mask on Tula Pink cat!
If you’d like to make this homemade face mask modification, I put my instructions into a free Word document, Adding a Pipe Cleaner to a Homemade Face Mask.
These instructions are free to use. Let me know if you found them helpful!
Stay safe!
~Jen
How long are you making the ties? Thanks for the tutorial.
Hi Nancy, thanks for your comment! I make each tie piece about 16″ long.